Tag: scotch whisky

Fettercairn Distillery Visit- Single Malt Scotch Whisky Distillery Tour

Last week I visited the Isle
of Jura, The Dalmore, and Fettercairn distilleries in Scotland. These
brands are all owned by White &
Mackay. This post is about visiting the Fettercairn distillery.

(Fettercairn marked with red pin. Map made with Google Maps)

From The Dalmore distillery we went on yet another gorgeous drive over two mountain ranges to reach Fettercairn, a distillery named after the town where it is located. As you can see on the map below, after you come down from the mountains where much of the vegetation is heather (brown at this time of year) like low scrub bushes, you hit the eastern farmlands with rich soils and plenty of water coming off the hills.

The Fettercairn distillery is about a five-minute walk from the center of Fettercairn with its one pub and stone arch commemorating a pit stop from Queen Victoria. It is surrounded by fields and there are cattle grazing across from the distillery.

The distillery is full of much original equipment from 1824 with a few technological improvements. They no longer do floor maltings (I think only five or six distilleries still do) but otherwise things look pretty old-fashioned here.

(Fettercairn Distillery. Cows in foreground.)

The mash tun is an old copper-topped one with mechanically-driven (see below) stirrers inside. The drainage at the bottom of these older mash tuns is different from newer models, so to compensate the barley must be ground to a courser level.

(Above: Copper-topped mash tun. Below: Inside the mash tun.)

The distillery also has wooden washbacks where fermentation happens. Most wooden washbacks I've seen are made from Doug Fir pine from Oregon.

(Wooden washback)

Unlike at The Dalmore distillery that uses the brown-colored peat-rich river water, Fettercairn uses water from an underground spring for mashing, fermentation, and reducing to barrel proof. It is crystal clear and rich with minerals- you can taste a sort of metallic-granite flavor and it is very drying in the mouth, almost a tannic feeling.

(Stills at Fettercairn)

Fettercairn has two pairs of stills and the still for the second distillation (the "spirit still") has a pretty unique feature.

On yesterday's post about The Dalmore I noted that the still has a reflux box (don't know the technical name for it) in which cold water runs around the top of the neck of the still to encourage only the heavy flavor molecules to cross over.

At Fettercairn they do this in a different way: during the part of the distillation when they're getting the heart of the spirit (the part that will actually be put in barrels rather than recycled), cold water runs down the outside of the neck of the still. I've never seen anything like this on a still before.

It's hard to capture in pictures, so I took this short video. I think this is supercool, but I'm a nerd.

After the whisky is distilled and put into barrels it is stored in traditional dunnage warehouses- old, earthen floor warehouses in which barrels are stacked no more than three-high. There are thick walls and in this case a slate roof. The walls are super moldy and reminded me a lot of the aging warehouses in Cognac.

In these dunnage warehouses (about 12 of them for Fettercairn, all local), there is not a great deal of temperature difference between the top and bottom row. This is quite different from a racked warehouse (think of the tall bourbon warehouses), in which casks are stacked several stories high and temperature, evaporation, and rate of aging vary greatly in different parts of the warehouse.

Now for the bad news: Fettercairn is not available in the US. Even in Scotland its pretty rare to find it as a single-malt. They released a new bottling called Fior that's really tasty and they can't keep it on the shelves. They also sell some 30-year-old and 40-year-old expressions but who can afford such things?

We tasted several barrel samples and they were really wild- a 2004 ex-bourbon had a salty finish and a bourbon grain taste. A 1997 sherry refill cask sample tasted fruity-savory with flavors of sundried tomato and cranberry. The 1974 and 1973 ex-American oak hogsheads were insane floral explosions of lilac, jasmine, rose, and other candied flower flavors.

I assume that most all Fettercairn goes into blends, as most whisky goes toward blends even if it is from a notable single-malt. I do wish they sold this single-malt in the states because:

1. It tastes good.

2. Unicorns!

June 17, 2010
The Dalmore Distillery Visit- A Single Malt Scotch Whisky Distillery Tour

Last week I visited the Isle of Jura, The Dalmore, and Fettercairn distilleries in Scotland. These brands are all owned by White & Mackay. This post is about visiting The Dalmore distillery.

(The Dalmore distillery indicated by red dot. Map from Google Maps.)

From Jura, we took a boat to the mainland and then drove diagonally northeast to reach The Dalmore. It was a long and gorgeous drive into the Highlands that took the better part of a day.

(The Dalmore distillery)

There are many things that make up the final flavor profile of a single-malt scotch, including the variety of barley, the peating levels of it, the water used in the mashing and fermentation, the size and shape of the stills, the size and type of barrels used to age it, where the barrels are aged, and of course the length of aging of the whisky.

The water for The Dalmore comes from Loch Morie, and inland lake. The water then runs through a river to the distillery that is located on another body of water, the Cromarty Firth. As the water travels through a whole lot of peat on the way, by the time it reaches the distillery it is brown in color. This water, not filtered, is used in the mashing and fermentation, and to dilute the whisky to barrel proof for aging.

You can see how it might add to the flavor of the whisky.

(Peat-filled brown water flowing into The Dalmore distillery.)

In the previous post I talked about Jura's tall stills that produce a light and fruity spirit full of high esther notes like pear. At The Dalmore the stills are quite differently shaped and this impacts the spirit.

Photography wasn't allowed in the still room so you'll have to make due with my artistic renderings below.

The stills for the first distillation almost look decapitated- they just stop with a flat top and the lynne arm is not a gentle curve from the top, but a tube sticking out from a foot or two below it.

(Artistic rendering of stills at The Dalmore. Not to scale.)

The still for the second distillation isn't quite as ugly, but it's even more interesting. I think this is the first time I've seen a water-filled reflux section on a still in Scotland. On the tubular pipe near the top of the still is a section that is rinsed with cool water inside.

This makes it difficult for light elements to reach the top of the still, leaving the more robust heavy molecules to cross over to the condenser. You get a spirit that's a lot less light and esthery, very much unlike Jura we'd visited the day before.

Thus The Dalmore comes off the still as a big bold heavy liquid before it goes into wood. It is then the job of the Master Blender, Richard Patterson in this case, to tame the spirit as it ages and shape it into the final product.

I thought that the role of the Master Blender was simply to take what was given to him- a bunch of scotch in barrels- and mix it together, but it is much more than that, at least at The Dalmore.

Patterson chooses the types of barrels (going to Jerez to pick out the sherry ones personally) in which the spirit will be aged, decides on the flavor profile he's seeking for a particular bottling, manages the aging process and checks up on the spirit to see how it is doing as it develops, and puts the blends together. It is product development, wood management, and blending.

Keep in mind that this is still just for a single-malt scotch whisky, a blend of whiskies from the same distillery. A vatted malt or a blend would involve whiskies from other distilleries and grain (column distilled) whisky also. Patterson does this for the Whyte & Mackay blended scotch whisky that is not available in the US.

On this trip I learned a great deal about the different roles of the master distiller and the master blender, and how some spirits need gentle nudging as they age to get them to the right final flavor profile, and others need an aggressive and more hands-on approach to bring them into line. Funny enough, the lighter, softer spirit is made on an island and the full-bodied bruiser comes from the Highlands.

June 16, 2010
Blending Scotch Whisky at Morrison Bowmore

After my visit to the Bowmore and Auchentoshan distilleries, our group stopped by the headquarters of their parent company, Morrison Bowmore. (This company is in turned owned by Suntory, and is distributed in the United States by Skyy Spirits.)

There we met with Senior Blender Iain McCallum, who is sort of a legend even though he’s less than 40 years old. He's engaging, fast, fun, and smart as heck. If given the opportunity to attend an event he hosts, I highly recommend it. (If given the opportunity to go out drinking with him afterward, I recommend that too even though he may hand you a shot of Malibu mixed with coffee liqueur.)

In the aged spirits category, a brand may choose to promote its distiller (in charge of distilling), warehouse manager (in charge of aging), distillery manager (in charge of the whole process locally), or the master blender. We spent time with Bowmore's distillery manager on Islay and Auchentoshan's distiller in Glasgow.

The blender's job is (obviously) to blend whiskies from the various barrels into the final product to stay consistent with the desired flavor profile of the bottling. (Single malts are not single barrels, remember, and they may come from various years as long as they're distilled at a single distillery.) This person will not only assure quality of product, they'll have an incredibly good/trained nose and palate for doing this.

In the blending room, we sampled a few new bottlings coming out from Auchentoshan and Bowmore- but not for several months. More on those at a later date.

We also had the honor of tasting Bowmore Gold, which is every bit as wonderful as I remember it. The Black, White, and Gold Bowmore expressions are long-aged in Vault No. 1, the below sea level barrel warehouse on Islay. The thing about long aged Islay whiskies, particularly Bowmore with its lower phenol (smoky) content than other Islay whiskies, is that after a long time aging the smoke starts to dissipate and new flavors come through.

I finally had the opportunity taste the Black Bowmore, one of the most thrilling (also expensive) whiskies I’ve ever tried. It had a few flavor notes in common with Bowmore Gold (I was again reminded of the “banana sandpaper” that doesn’t exist in nature ), plus papaya and mango notes, and a mysterious and slightly darker nature. Wonderful, wonderful stuff.

(Iaian McCallum with a bottle of the original Black Bowmore.)

The only disappointing (I use this term very relatively) part about the visit is that I didn’t get the chance to try the White Bowmore. But that gives me a pretty good reason to come back.

May 4, 2010
A Visit to Bowmore on Islay in Scotland

Hello from Islay! I'm in Scotland on a trip with Bowmore.

After a first night of bar exploration and jetlag adaptation in Glasgow, I was ready for the press trip to begin. I spent the morning blogging about the previous night, then had a day to explore Glasgow. I can't say I learned a ton about the city, except that I love the look of Glasgow University and had a great time exploring the Kelvingrove museum.

By the next morning I'd met up with the rest of the group and we flew together to Islay. To get there by car/bus and ferry apparently takes almost nine hours, but the flight was just 45 minutes from the Glasgow airport.

Over the course of the day, the weather changed from the Islay/Scotland weather you see all the time- mildly raining with low visibility- to sunny and bright in the later afternoon/early evening. Islay always looked to me like it is built for dreary weather, with all white buildings as the one color that looks good in the fog, but when it's sunny it takes on a happy little seaside town feel.

I should mention that we're in the town of Bowmore, the capital city of Islay, but are driving to various spots on the island to sample other restaurants and attractions.

But first, the distillery tour. As you probably know, Islay single malt scotch whiskies are known for a smoky/peaty flavor profile, often with seaside flavors like seaweed and salt. Bowmore has less of the seaweed/iodine flavors so present in Laphroaig, but to my palate is still dominated by a smoky charred flavor with a lurking sherry cask flavor present in different amounts depending on the bottling's expression. I didn't realize that there is actually a lot less phenol content- the amount of smokiness/peatedness in scotch- than other brands. Bowmore comes in at about 25 parts per million, whereas I believe Laphroaig comes in at 40 and Ardbeg at 60.

At Bowmore, like at Laphroaig and The Balvenie, they malt some of their own barley. This involves purchasing barley, soaking it in three cycles over a 24 hour period, spreading it out on a malting floor, and turning the malt over again and again until the grain germinates and sends out a little shoot about one-quarter the length of the grain.

Germination is then stopped by drying the barley with a combination of hot air and peat smoke to the desired level of smokiness. I actually got to harvest peat from a bog, turn and rake some barley, and even step into the kiln after it had recently stopped blowing the peated air through it.

At this point the malted barley is ready to be fermented and distilled. Allowing the grain to germinate starts an enzymatic process that will convert starches in the grain to sugars when hot water is added again. The malted barley is ground to separate the floury innards from the husk, then this is washed with hot water in three cycles to release the sugar.

The grain is then discarded (sold to farmers as cattle feed) and the sugar water is fermented and then distilled. The new make spirit is then aged in ex-bourbon and/or ex-sherry casks for the different expressions. We took a look into Vault No. 1, where the barrels of Bowmore Gold were housed, some beneath sea level adjacent to the salt-crusted warehouse sea wall.

More posts from Bowmore to follow!

April 27, 2010