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  • Making Sugar from Cane and Beets

    SugarSpiritLogoSquare1 In the continuing study of sugar, today we'll look at how sugar is made today. 

    According to Sugar.org, this is how sugar is made from either beets or cane. 

    For sugar cane:

    ❧ Grinding the cane to extract the juice;
    ❧ Boiling the juice until the syrup thickens and crystallizes;
    ❧ Spinning the crystals in a centrifuge to produce raw sugar;
    ❧ Shipping the raw sugar to a refinery where it is,
    ❧ Washed and filtered to remove remaining non-sugar ingredients and color; and
    ❧ Crystallized, dried and packaged.

    Beet sugar processing is similar, but it is done in one continuous process without the raw sugar stage. The sugar beets are washed, sliced and soaked in hot water to separate the sugar-containing juice from the beet fiber. The sugar-laden juice is purified, filtered, concentrated and dried in a series of steps similar to sugar cane processing.

    The below illustration I took from the pamphlet on Sugar.org called "How Well Do You Know Sugar?" located at this link

    Sugar refining
    (Click for larger size pop-up. Image property of Sugar.org.)

     

    The Sugar Spirit Project is sponsored by Bacardi Rum. Content created and owned by Camper English for Alcademics. For the project index, click on the logo above or follow this link

  • Sugar Production in Modern Times

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    In the Sugar Spirit Project we've looked at the history of sugarcane and sugar production (project index here).

    In this post we'll look at sugar production today. Some of this information may be out of date due to the date of my reference books/websites, so please take it all with a grain of salt.

    Nowadays, sugar is not longer a major export in the Caribbean except for Guyana, the Dominican Republic, and Cuba.

    In India, the sugar industry is not large plantation-based but from small peasant holdings. The cane is processed by private companies or cooperatives. This is because citizens were already occupying the land and couldn’t be forced off when sugar cane was planted. 

    In China sugar is not an item of mass consumption. It is also not a plantation culture. 

    In Cuba, after Fidel Castro’s revolution, they increased minimum wage for cane cutters, and expropriated sugar plantations and mills. Keep in mind US interests controlled much of the sugar cane production in Cuba. So the US retaliated by importing sugar from elsewhere. 82% of Cuban sugar was exported to the US so it was a major economic problem. Eventually they sold it to Eastern European countries.

    But communist employment didn’t inspire the hard labor required to cut sugar, so the harvests did poorly. Eventually the harvest was militarized. Then when the Soviet Union crumbled so too did 85% of their sugar exports. Half of its 156 sugar mills closed and 60% of its fields were converted to vegetable farms or cattle fields.

    Brazil is today’s largest sugarcane producer. In the 1970s due to oil shortages, sugar cane was processed into fuel as well as sugar.

    The world's biggest sugarcane producers in order are Brazil, India, China, Thailand, Pakistan, Mexico, Colombia, Australia, Argentina, and the Philippines. Half of the supply comes from Brazil and India. 

    The sugar industry in Brazil employs over 1 million Brazilians and is more than 10% of the country’s agriculture. Gas there is required to contain at least 25% ethanol. About half of sugarcane grown is converted into ethanol; most of the rest is exported. 

    It takes 3 days to transform sugarcane into ethanol.

    In the US, corn yields a ratio of 1.3 units of energy produced vs. expended to produce it. Beet sugar yields 8.3. Yet corn is cheaper to grow so it is grown instead. 

    Per hectare (2.47 acres) sugar cane yields about 20 tons of dry material, half of which is in sugar of some form; the other half is bagasse – trash for fuel, etc. 

    Four U.S. states produce sugar cane:Florida, Hawaii, Louisiana and Texas. Sugar beet farms can be found in California, Colorado, Idaho,Michigan, Minnesota, Montana, Nebraska, North Dakota,Oregon, and Wyoming.

    According to Sugar.org, we now use more of other sweeteners (I'm guessing high fructose corn syrup) than sugar from cane and beets. "Sugar remains the predominate sweetener in every country except the United States, where in recent decades man-made sweetening agents have been created and mass produced."

     

    The Sugar Spirit Project is sponsored by Bacardi Rum. Content created and owned by Camper English for Alcademics. For the project index, click on the logo above or follow this link

  • An Amusingly Disgusting Way to Drink Vodka in Sweden

    While I was in Sweden with Karlsson's Gold vodka, we learned a traditional way to drink vodka. It is called Kaffegök, and it is gross.

    You take a cup and put a coin in the bottom.

    Kaffegok step one coin_tn

    Then you fill it with coffee until you can't see the coin anymore.

    Kaffegok step two coffee_tn
    Kaffegok step three until cant see coin_tn

    Then you add vodka until you can see the coin again. That's how you know you have enough vodka in there.

    Kaffegok step four add vodka_tn
    Kaffegok step five until you see coin again_tn

    Then you drink it. Damnnnn that's some kinda breakfast.

     

  • Karlsson’s Vodka: It’s In The Blend

    Months ago I started to talk about my trip to Sweden with Karlsson's vodka. I only covered how to pick potatoes so far.

    The potatoes for this vodka all come from Cape Bjare in Sweden.To get there, we drove from Copenhagen, over the relatively new bridge that connects Denmark to Sweden with Malmo on the other side, then turned North to the Cape. The town we stayed in is called Torekov.

    Torekov Cape Bjare Sweden Map

    The nearby potato farms grow little heirloom potatoes called virgin potatoes whose skin has not yet developed. For these potatoes, smaller is better, and they're served seasonally as virgin/new/fresh potatoes, which they pronounce like "freshpotatoes" so it's easy to know what they are. They are in season from May through August. I ate approximately 700 pounds of them while on the trip.

    Potatoes closeup2_tn

    Karlsson's doesn't necessarily distill the smallest ones, but instead the larger ones that are less desirable for eating. They're still relatively tiny compared to the giant American Russets. Virgin potatoes don't have a ton of starch in them (which will be converted to sugar, which can then be distilled into vodka) but they have a lot of flavor. It takes several times more of these potatoes to make vodka it does the American kind.

    In a truly unusual move for vodka, the potato farmers who contribute to the blend are all minor shareholders in Karlsson's vodka.

    The Blend

    In the development of the blend that would become Karlsson's Gold, they initially distilled 20 different types of potatoes. The current blend of Karlsson's Gold uses seven. At the moment Karlsson's doesn't have their own distillery but uses a few others. All of them are single column stills.

    They specify the distillation parameters (there is a minimum distillation proof to be considered vodka) and then get the liquid at the end.

    While most brands of vodka emphasize their distillation and filtration technology, Karlsson's focuses on the blend. They recognize that ever year's distillation is different so they worry about it afterward.

    Clean potatoes_tn

    We tasted several distillations of individual varietals including Solist and Old Swedish Red (Gammel Svensk Röd). We even tried several different years of Solist potatoes (the main component in the blend) from 2004, 2005, and 2006.

    These vintages tasted very different from one another, from bitter and tangy to sweet and honeyed. It's hard to say if the potatoes vary that much year-to-year, or if they were just getting better at distilling them with passing years. The Old Swedish Red potato distillate is insane- it smells like the sea and reminded me of washed potato skins.

    Vintage vodka tasting_tn

    Minerva potato distillate_tn

    Karlsson's is a blend of 7 potato varietals and to me tastes of chocolate, caramel, and dusty chocolate-pecan, with a scent texture (my made-up term) is the dustiness of Red Vines when you first open the package.

    Making Vodka

    To get from potatoes to vodka, they first mush up the potatoes. They don't even need to add water. They bring them up to 95 degrees Celsius, then add enzymes to break the starch into dextrins. It is then cooled to 65 degrees then another enzyme is added. Then they're ready for fermentation.

    The yeast used to convert the fermentable sugars into alcohol is the same strain as an old yeast used for potato vodka production years ago. They maintain cool temperatures during the fermentation process, as this produces less methanol than it would otherwise.

    They use the sour mash method of yeast propagation/fermentation. This is when you add a splash of yeast from the previous batch of fermentation to the next one. This ensures consistency between batches and probably saves raw materials as well. After fermentation, the mash is only about six percent alcohol.

    Stockholm harbor cruise2_tn

    A couple days later on a boat on a cruise around the Stockholm, we met Karlsson's Master Blender Börje Karlsson, who also developed Absolut vodka. He's kind of a big deal.

    When blender Karlsson created Absolut, it was developed as an export product only, to get around Sweden's ban against producing vodka from anything but potatoes. It's funny that he's now bucking the trend; making potato vodka despite the trend in the other direction.

    Vodka with pepper2_tn
    (Karlsson's served with crushed black pepper)

    For a technically flavorless vodka, Karlsson's has a ton of flavor. I had some last night in a 2:1 Martini with Imbue vermouth and a dash of Angostura Orange bitters- my first vodka martini in eons.

    Many vodka companies today are putting out very refined, smooth, subtle and supple products for vodka drinkers. Karlsson's is almost the opposite of that, an in-your-face, meaty vodka for people who normally dismiss the category as catering to people who don't like the taste of alcohol. There's no missing the flavor in Karlsson's. 

     

  • Solid Liquids: Campari Fruit Roll-Ups

    SolidLiquidsProjectSquareLogoIn the Solid Liquids Project (project index here) we are experimenting with the best methods to dehydrate liqueurs, and then putting the dehydrated liqueur to good use.

    This is one of those uses.

    I've been using a food dehydrator as one method of dehydrating liqueurs. It works well enough, though other methods are faster. In order to use it, I insert plastic trays into the dehydrator shelves so that the liquid won't pour through the holes.

    These trays are actually designed to make fruit leathers. The instructions on how to do so come with the tray, so I knew as soon as I got enough liqueur sugar I'd be using it for this.

    First Try

    On my first attempt, I followed the instructions a little too closely. Basically you use apple sauce to form the base layer of the fruit leather, then add other fruit to it to flavor it. The example recipe given is to use:

    2 cups unsweetened apple sauce
    2 pints strawberries, de-stemmed and with bruises cut off

    To this I added 1/3 cup dehydrated Campari sugar and mixed it up in the blender.

    I spread this out over two of the circular trays and let it dry for 14 hours, which was a little bit too long as the fruit leather was cracky in some parts and they didn't roll up.

    Fruit roll in dehydrator thick_tn
    Thick fruit roll closeup_tn

    They were delicious, but unfortunately you could barely taste the Campari; only a little bitterness.

    Second Try

    On my second attempt I left out the strawberries as a flavoring agent, and I did much better. My recipe was simply:

    Campari Fruit Roll-Ups

    2 cups unsweetened apple sauce
    1/2 cup Campari sugar (in the future I'd use 3/4 cup)

    Add ingredients to a blender and blend until blended. Spread out over one tray in fruit dehydrator and dehydrate for about 12 hours, until there are no sticky spots. For thinner roll-ups, spread out over two trays.

    Fruit in dehydrator clsoeup_tn
    Cutting campari roll up ring_tn

    These were done to the perfect amount, and rolled up quite easily.

    Campari roll up3_tn
    Campari roll up several_tn
     

    They were also delicious. The Campari flavor kicked in as you chewed the roll-up and in the after-taste. They were amazing but as I say in the recipe, could use more Campari!

    Campari Straw Attempt

    For both recipes, I attempted to roll up the roll-ups into a straw, because a Campari straw would be fabulous.

    On one attempt I rolled a roll-up around a chopstick then waited to see if it would stick. It did not so I then weighed it down and put it in the oven to see if the ends would melt together. They did not, so I put it in the microwave to see if I would accomplish it that way, but it just came apart.

      Campari straw attempt1_tn

      Straw fail campari roll up_tn

    Alas. I'll keep working on this.

     

    The Solid Liquids Project index is at this link.

  • Sugarcane and the Environment

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    For the most part rum is made from molasses, the byproduct of sugar production. So when we study the issue of the environmental impact of sugarcane production we need to keep in mind that molasses is the waste product of sugar production. Rum is recycling!

    That said, we're studying not just sugar but sugarcane production so let's look at its impact. Most of this information comes from Sugar: A Bittersweet History by Elizabeth Abbott (2008). See the references page for more information.

    In Cuba where they couldn’t purchase pesticides and fertilizers due to economic issues, they made their own version of organic sugar farming. 

    Sugar beets are a rotational crop so they don’t need much fertilizer or pesticide. It doesn’t cause much erosion or contamination. 

    The sugar industry ruined the Everglades. It was protected by President Harry Truman, but sugar planters drained it and plantations' phosphorous runoff hurt much of the topsoil. 

    Abbott writes about sugar's impact: “The World Wildlife Fun reports, cane has likely ‘caused a greater loss of biodiversity on the planet than any other single crop, due to its destruction of habitat to make way for plantations, its intensive use of water for irrigation, its heavy use of agricultural chemicals, and the polluted waste-water than is routinely discharged in the sugar production process.’”

     On the other hand, “Although Brazilian cane production is notoriously destructive to the environment, cane-derived fuel is precisely the opposite. It is much cleaner than fossil fuels and contains no contaminants such as sulfur dioxide. It emits much less carbon dioxide and protects the climate by vastly reducing carbon emissions, hence reducing pollution. It is sustainable. It yield 8.3 ties as much energy as as that expended to make it and, as new cane varieties are developed, will yield even more. Even its by-products are valuable, and Brazilian mills process them into electricity for their own use and to sell to the national grid…. Cane-based ethanol is the Twenty-First Century’s miracle-in-waiting.”

     

    The Sugar Spirit Project is sponsored by Bacardi Rum. Content created and owned by Camper English for Alcademics. For the project index, click on the logo above or follow this link

  • Dehydrating Liqueurs: Stovetop Crystallization Method

    SolidLiquidsProjectSquareLogoSo far in the Solid Liquids project, I experimented with using the food dehydrator, oven, and microwave to dehydrate liqueurs into flavored sugars. The project index is here.  

    Well, thanks to a Facebook friend, I now have a much more efficient way than all the others I've tried. Lauren Mote, co-owner of Kale & Nori Culinary Arts, wrote me to tell me the way she's made liqueur sugars. She wrote:

    So I have found the easiest way to do this is actually culinary and through "almost" candy making.

    If you cook down the spirit, and remove the water molecules, the liquids eventually crystallize…. the trick is "agitation". When you're trying NOT to crystallize, which is making candy, brushing the edges of a pot with water constantly prevents crystals from forming in the sugar. However, when you agitate the liquid and sugar, the crystals form. Continue to agitate, on low heat past the candy making stage, do not burn it. You will concentrate all of the flavour, without a microwave. Once the crystallization starts, it's really really really fast! Remove from the heat, keep mixing until the mixture turns light and powdery. Let cool on a SilPat non-stick baking sheet. Once cool, blitz in a food processor and sift through a tea strainer. What you're left with is completely concentrated, amazing powdered spirit. I did this with Cointreau and it was really amazing.

    I wasn't sure I was doing it right but I tried it out with Campari, and it works! In short, add the liqueur to a metal pot,

    Boiling campari

    Heat it so that the alcohol burns off, then it starts going into the candy phases as the water burns off. 

    Bubbling campari stovetop

    First it boils, then it gets thicker, then it starts to froth. Eventually the frothiness gets really big, like it's going to overboil.

    Heating campari stovetop
    Thick campari stovetop

    Stir it with a metal spoon (perhaps you have a barspoon around). Not long after this point the frothiness dies down a little. You'll notice sugar crystals on the bottom of the pan as you stir it and the volume of the liquid seems to shrink a lot. Though it still looks quite liquid, it's ready.

    Pull it out and as fast as you can, scrape it onto a silicone Silpat or other non-stick pan. You'll see that it is sugary and full of crystals. This dries really quickly.

    Scraped campari stovetop
    Dried campari stovetop2

    Then you can stick it into a spice grinder and get your powdered liqueur.

    Coffee grinder
    Campari sugar in coffee grinder
    Ground campari sugar in coffee grinder
    Pile of ground campari

    The process takes less than two hours, and it seems to work with larger quantities of liqueur just as fast. Sweet.

    In future posts, we'll finally start dehydrating liqueurs other than Campari.

    The Solid Liquids Project index is at this link

     

     

  • Solid Liquids: Bulk Liqueur Dehydration in the Oven

    SolidLiquidsProjectSquareLogoThis is just a quick post in the Solid Liquids Project (project index here) to note that you can dehydrate liqueurs in the oven in containers other than the silicone cupcake holders that I've been using.

    Many people have SilPat non-stick baking mats. These are great but have the problem of being flat so liquids run off them.

    However you can also get other silicone containers. I bought a breadpan-sized silicone pan from Amazon. It works just fine for dehydrating larger quantities of liqueurs.

    As you dehydrate a liqueur in the oven, a surface crust will form trapping some still-liquid liqueur beneath it, so it's important to break it up as it gets near the end of baking. I just squeeze the silicone pan to crunch the innards.

    Baking pan solid_tn
    Baking pan finished_tn
    Baking pan crushed_tn

     

    The Solid Liquids Project index is at this link.

     

  • The Sugar Spirit Project: Enter the Sugar Beet

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    In studying sugar and sugarcane (go here for the project index) we need to study the sugar beet; sugarcane's competitor. 

    Here we'll look at the sugar beet's early history. 

    Sugar beets were not economically important as a source of sucrose until the mid-1800s. 

    In 1774 a German scientist discovered the sugar from beets was the same as from cane. 

    Napoleon, due to the economic and real war with England, bet big on sugar beets. In 1811 he supported vast increase in sugar beet production. Within 2 years they built 334 factories and produced 35,000 tons of sugar.

    To process sugar beets, they are sliced, dried, drenched with alcohol (I know the feeling some nights),  heated to boiling, and filtered. Then crystals formed after several weeks. But this technology was later refined.  

    By the end of 1800s sugar beets were planted in North America. Sugar beets best regions to grow in the US are part of California extending east to Michigan, and in Canada from British Columbia to Ontario. 

    The Mormons tried to grow sugar beets as part of their independence movement, but they failed to produce any crystallized sugar with it.  There were many other successes and failures trying to grow sugar beet in US.

    By 1902 41 factories produced over 2 million tons of sugar from beets. by 1915, there 79 factories in operation, partly due to high war prices. 

    The first American farm workers’ union strike was over sugar beets in 1903 at the American Beet Company in Oxnard, California. It employed 1000 Mexicans and Japanese, who went on strike basically against the white workers who formed organizations to keep the wages of the others low. 

    During the Great Depression, sugar beet harvesting provided lots of jobs. 

    After Pearl Harbor, thousands of Japanese and Japanese Americans were sent to internment camps: actually sugar beet farms in Oregon, Utah, Idaho, Montana, Alberta, and Manitoba, to work the fields. 

     

    Later we'll look at sugar beet production in recent times. 

     

    The Sugar Spirit Project is sponsored by Bacardi Rum. Content created and owned by Camper English for Alcademics. For the project index, click on the logo above or follow this link

  • Solid Liquids: Campari Syrup

    SolidLiquidsProjectSquareLogoIn the last post in the Solid Liquids project, I used dehydrated Campari to make a non-alcoholic Campari & Soda. 

    Then it occurred to me that for that purpose there was no need to dehydrate the liqueur completely. I could just burn off the alcohol and have a non-alcoholic syrup. 

    So that's what I did. I filled a pot with Campari and took its temperature with a candy thermometer when heating it. Alcohol boils at 172F as opposed to 212F for water, so I tried to keep the temperature between the two. 

    IMG_0142_tn

    It started to bubble around 175 and I could smell alcohol vapor. It began boiling around 183F. When it got to 189F it began to look thicker, as plenty had boiled off.

    IMG_0144_tn

    After an hour total I cooled the liquid to check the volume and found it to be reduced by 50 percent. And since the alcohol content of Campari is 24 percent  alcohol hopefully all the booze and some of the water burned off as well. 

    IMG_0148_tn

    After cooling and storing it, I made another non-alcoholic Campari & Soda. I added about an ounce of Campari syrup to about 3 ounces of soda water. 

    It's good, probably better than the powdered liqueur version. But campared with regular Campari & soda, real Campari still tastes better. Again the real deal has more of an orangey flavor, so the non-alcoholic version can use an expressed orange peel added to it. 

    IMG_0966_tn

    I'm guessing that the volatile citrus orange (oil?) in Campari burns off in the cooking and that's why it's not present in the syrup/solid version. 

    So: What else should I use this Campari syrup for? 

    Update: I just remembered that I saw Campari syrup on the menu at Nightjar in London. I'm not sure if their syrup is the same thing or something else, but it's in two drinks from the summer menu (forgive the funky formatting, it's their font):

    bRick lane cocktail
    g’vine floRaison gin
    campaRi syRup
    dolin dRy veRmouth
    fResh squeeZed mandaRin
    chambeRyZette jelly

    baRnaRd’s bRew
    nut-infused chaiRman’s ReseRve Rum
    nightjaR faleRnum
    caRibbean bitteRs
    campaRi syRup
    fResh squeeZed lime

     

    The Solid Liquids Project index is at this link

     

     

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